25 years of safety investments
A county Clare farmer has a model farm in terms of farm safety after making regular investments over the years, writes Peter Varley.

The one stumbling block most farmers point to when it comes to making farm safety investments is cost. This is not surprising given the very low incomes on most beef and sheep farms. But what some farmers forget is investments do not have to happen at once. They can be phased. Suckler farmer Michael Callinan from Inagh, Co Clare is a prime example of what can be achieved gradually with strategic investments and planning.

Michael and his family have won several awards for their farmyard and their commitment to farm safety. Over the past 25 years Michael has been making investments on the farm to improve farm safety and create a nicer working environment. “I think when the working environment is calm the animals in turn will be calm and it is easier to work with them as a result” Michael explained.

He said it’s important to have a safe place to work for his family and people coming to the farm such as vets and contractors too. Michael draws up a plan every year of what needs to be done on the farm but he always prioritises repair work, especially where something is broken and could cause an accident. “If you don’t plan you could get carried away on the minor stuff and not focus on the essentials” Michael maintained.

He made the example that there is no point painting a shed if there is no money left to replace a damaged slat. In his farm plan he always tries to make some sort of investment to improve the farm yard. In this article we will list some of the investments made on the Callinan farm that have made it a safer place to work.

1. Handling facilities

Livestock handling facilities are top notch on the farm. Michael has a bespoke calving shed with three separate calving pens and a crush. In the crush there is a headgate and headscoop. There is a caesarean gate which is useful for difficult calvings.

He also has an anti-backing device in the crush. This non-return arm is ideal for putting a number of animals up the crush on your own. The cattle first in cannot start backing up when you are trying to coax in the rest.

He also has a separate crush outside which is used for general animal health procedures like worming/fluke treatments during the year.

This year he installed a step which allows greater access to animals in the crush and helps avoid the need to climb the bars of the crush.

In the sheds there are locking barriers, Michael finds these particularly useful for training young pedigree animals to become used to people.

2. Tidiness

One small aspect that can provide huge benefits to farm safety is general farm tidiness. It doesn’t really cost anything but a little bit of extra time everyday putting things back into their original positions can make a huge difference. Reducing the chances of trips and falls is one obvious benefit. However, this can often be over looked and some farmers do not realise the benefit of having a tidy work space.

Michael maintains a very tidy farmyard where everything has a place. If he needs something he knows where it should be, which does save a lot of time and reduces stress.

He also has a very useful silage plastic baler which is designed to bale up to 60 wraps.

He says this was a great investment and has helped keep the farm neat and tidy.

3. Signage

Michael is a great believer in using warning signs around the farm. There are signs providing warnings or further information for the electric fences, fire extinguishers, rodent bait points, chemical store, animal remedies store etc. A lot of farmers are sceptical about the benefits of signs but they are useful warnings for visitors and children on the farm who may not be aware of the dangers. Michael also has a medical kit on the farm in case of emergencies.

4. Slurry

Slurry storage is not lacking on this farm. Michael has a 140,000 gallon over-ground store which has helped double the slurry storage capacity on the farm. This means he isn’t stressed out with tanks filling up if the weather is poor in the spring time. He can spread slurry at his leisure at more suitable times of the year when the days are longer.

Plans for 2019

Michael has applied for TAMS II grant aid to install safety cages under roof skylights in some of his sheds. He hopes to get approval soon so that he can install the cages next year.

Safety cages are comprised of steel bars that are supported on the purlins underneath the skylights. Their function is to prevent someone falling through a skylight if they stepped on it by accident while working on a shed roof.

Safe Family Farms: getting kitted out to use a chainsaw safely
David Wilson discusses personal protective equipment for chainsaw operation with Tim Thoma from Tree Care and Training.

According to the Teagasc farm survey, approximately 7% of minor and major farm accidents are caused by a chainsaw. While training and competence is important, a lax approach to wearing the correct personal protective equipment (PPE) is a common factor contributing to such injuries. This week’ the Irish Farmers Journal talked with Tim Thoma from Tree Care and Training in Co Wicklow to see what essential PPE is needed when operating a chainsaw. Tim said the first point to note before purchasing PPE is to make sure they meet at least the minimum standards.

The pictograms which you can find on the inside of protective clothing, reflect the different levels of protection they provide. The higher the value for a parameter, the higher the level of protection. The following safety equipment should be used:

  • Safety helmet (to conform to EN 397).
  • Suitable eye protection (visor to EN 1731 or safety glasses to EN 166).
  • Ear defenders (EN 352).
  • Safety boots with steel toecaps and a good grip (EN 381/345).
  • Chainsaw trousers (EN 381-5).
  • Non-snag close-fitting outer clothing.
  • Safety helmet

    A safety helmet is a necessary piece of kit, offering protection from falling limbs and branches Tim said.

    “Loose branches cause a significant risk, with any forceful strike to the head likely to cause serious injury or even a fatality. It really offers some protection from the unknown,” he said.

    According to Tim, safety helmets must meet EU 397 regulations to ensure they have the proper specifications. “It is a good idea to get an all-in-one forestry or machinery-type helmet, which contains an eye-face protection and ear muffs as one,” he advised. Safety helmets usually cost from €30 to €50 to purchase.

    Ear protection

    Tim says it can vary significantly from machine to machine, but noise levels of a chainsaw commonly measure around 110 decibels when in use. “With the safe noise level at 85 decibels, using a chainsaw for a significant amount of time poses a very real risk to your ears and over time will affect your hearing,” he warned. Tim said ear plugs are cheap and handy, and do help to muffle sound. However, he said while they will provide some ear protection, they are nowhere near as effective or as comfortable as ear muffs. “When purchasing ear muffs, it is important that they comply with EU 352 standards and have an attenuation rating of at least 25 dB (A),” Tim explained. A good set of earmuffs can cost from €15 to €30.

    Chainsaw trousers

    Correct protective trousers are an essential item of clothing for chainsaw users, Tim stressed. Like the other PPE gear, they must be worn to comply with the health and safety at work act. They provide protection from the chainsaw blade. If the chain comes in contact with the trouser material, special fibre lining entangles and brings the chain to a halt after contact is made. While these trousers are expensive, having a pair could save you from receiving a life-changing injury.

    “Anyone who works with chainsaws full time has usually received a few nicks in their trousers over time so they are very important. You should also follow the manufacturer’s washing guidelines to keep the protective material in good condition and upgrade them when required,” Tim said. Chainsaw trousers usually cost from €70 to €100.

    Safety boots

    Correct footwear will provide you with a good grip and safety protection from the saw. “As part of regulations, chainsaw boots should be fitted with a protective toecaps, saw protection uppers and deep-treaded soles to provide a good stable grip. Chainsaw boots have three classes, with the minimum protection being found on class one and maximum on class three,” said Tim. As with any range of footwear, there is a huge variance in price across the market, with a good pair of chainsaw safety boots costing anything from €90 to €200. It must be noted, however, that good safety boots are long-lasting and are multipurpose according to Tim.

    Gloves

    Tim said gloves are important to wear too and should not be discredited. “Work gloves should always be worn when operating power tools. Gloves will protect you from cuts, scratches, splinters and engine oils. Saw protection similar to what’s in the chainsaw trousers is common,” he said. Gloves will also provide some comfort and ease from the high vibrations, which if left exposed for long periods can cause nerve and skin damage according to Tim.

    Upper body clothing

    According to Tim there are many different types of padded jackets on the market which will provide some protection. “It is important that upper body clothing is tidy, close-fitting and comfortable. Materials worn should really be non-snag,” he explained.

    First aid kit

    While not classed as PPE, a first aid kit may just save life or limb. “Found as standard on the harness used when climbing trees, it is a good idea for farmers to keep one close by, especially if working in an isolated area. It is important to have a large wound dressing available in the kit, to temporarily treat any wounds or gashes, which are the most common chainsaw injury,” Tim concluded.

    Read more

    Chainsaw checklist: what you need to know before you buy

    Safe Family Farms: staying safe in the forest

    Meet the National Safety Challenge finalists
    This week, James Taylor speaks to the final two of our four second-level national finalists in the ESB Networks National Safety Challenge.

    School 3: Coláiste Chraobh Abhann

    Students: Alex Brady and Jack Brady.

    Year: Transition year.

    Teacher: Aoife Kehoe.

    Idea: Loading Livestock Aid.

    Alex and Jack Brady are TY students in Coláiste Chraobh Abhann, Kilcoole, Co Wicklow. The Loading Livestock Aid has the aim to prevent injuries and deaths while farmers load their livestock.

    Both men explained to the Irish Farmers Journal how the device works: “Loading Livestock Aid has the aim to prevent injuries and deaths while farmers load their livestock. Once our device is engaged, it will only allow the gate to move in one direction. If the livestock kick the gate or apply pressure, our device will lock. This will result in our device taking the brutal force of the impact, allowing the farmer to remove themselves from the potential dangers.”

    The device consists of a spring-loaded bar fitted to the gate post which they say can be activated by a lever on the trailer gate. “Once the bar is engaged, it moves through a set of ratchet teeth. If the livestock were to apply force, the bar will be locked in between these teeth, preventing the gate from swinging freely. The aim of our product is to stop the gate from flying back and possibly injuring the body of the farmer,” both students explained.

    “From conducting research and surveys, we believe that our product is original and there isn’t anything on the market that can be purchased and fitted to livestock trailers with the same aim as our device,” Jack and Alex said.

    Both students explained where the idea originated from and feel it could offer real benefits to farmers. “According to the Health and Safety Authority, 16% of deaths on our Irish farms were due to livestock-related accidents since 2009. We are young agricultural enthusiasts who feel that it is our duty to make sure farmers feel less vulnerable. We also believe that we are in a position to be able to reduce fatalities and injuries while farmers load their livestock. We must remember that not all injuries are recorded. Therefore, loading livestock could actually be more of a danger and pressing issue to farmers than we previously believed. Now, we are focusing on turning our device into a product and getting it out to market as soon as we can,” they stated.

    Inspiration

    Both Jack and Alex have a passion for farm safety. “We had the desire and ambition to centre our project on the whole theme of loading livestock. We constantly felt anxious due to the hidden dangers that our parents face daily.

    “One of the main reasons that we began this journey was because a family friend was seriously injured when he was loading his livestock. Shock and a sense of panic hit us both as we couldn’t imagine an accident occurring to one of our parents. We have realised that cattle can become excited and, to a certain extent, quite aggressive while they are being transported,” they said.

    “In the small space in which loading livestock occurs, it is evident that the farmer wouldn’t be protected if a cow were to kick or push against the trailer gate during this procedure. Fortunately, nothing has happened to our parents, but you can understand how accidents may occur,” they added.

    What it would mean to win

    “Winning the ESB Networks National Safety Challenge would mean everything to us. Not only would it make us feel like our time was well spent but the thought of potentially saving someone’s life is so rewarding. We have worked tremendously hard over the past year and we are not finished our farm safety journey yet. This competition will allow us to continue developing our device and start fitting it to livestock trailers nationwide. In return, we hope this will reduce the numbers of injuries and deaths on our Irish farms.”

    Kayla McMahon and Fiona Kelly from Desmond College.

    School 4: Desmond College

    Students: Kayla McMahon and Fiona Kelly.

    Year: Transition year.

    Teacher: Donal Enright.

    Idea: Eye in the Cab.

    Kayla McMahon and Fiona Kelly from Desmond College, Newcastle West, Co Limerick, have developed Eye in the Cab, a device that you attach in the cab of a tractor.

    It detects the angle that the tractor is at and alerts the farmer if they are operating at a dangerous angle.

    The students explained to the Irish Farmers Journal how their device would work: “It detects what angle the tractor is at constantly. This device is linked to a GPS device which monitors the tractor’s location at any given time. If the tractor’s angle reaches a certain point (likely turning over), it will send a text message to the In Case of Emergency (ICE) contact of the person in the tractor and also send the tractor’s location.”

    The students made use of some sophisticated technology to put the plan together: “Using a gyro sensor, GPS modules and an auto dialler, we built a device that recognises the angle of the tractor. Gyro sensors, also known as angular rate sensors, are devices that sense angular velocity.

    “With the aid of an internal siren, it can alert the driver once a tractor has reached a 35° tilt and can alter the driver’s ICE contact via a STMicroelectronics SPBTLE-RF Bluetooth Chip 4.1 auto-dialler, once the vehicle has reached or exceeded 45° angle. The Eye in the Cab device can be fixed to the inside of the cab via magnets. It is also equipped with an emergency button on the front panel that the driver can press in an emergency.

    “Because it is portable, the driver can take the unit with them and attach it to their belt in case they are involved in an accident involving animals, machinery or overcome by slurry fumes.”

    Inspiration

    The two students said the main inspiration for the idea came from the fatality rates in agriculture.

    “Agriculture is a huge part of the lives of the people in Ireland. The fatality rate from workplace accidents in agriculture is far higher than any other economic sector. According to research carried out by the Health & Safety Authority (HSA), machinery-related accidents make up for 50% of farm fatalities,” Kayla and Fiona explained.

    “Factors that influence the probability of vehicles tipping over are the size, weight, angle of incline, terrain, front and back loaders as well as tyre size and pressure. The multiplicity of factors make it difficult for the driver to be completely safe. Our device will serve as an early mechanism and help reduce accidents. However, research informs us that when a tractor reaches an angle of 36.78°, it has a 75% chance of rolling over and at 45°, it has a 100% chance,” they outlined.

    What it would mean to win

    “It would mean a lot to us to win the ESB Networks National Safety Challenge and especially to know that even at our young age we could potentially save lives with an idea and project that we came up with ourselves. It would be a massive achievement for us and our school,” Kayla and Fiona concluded.

    DISCLAIMER: The products and designs listed were judged and awarded prizes for the purpose of the ESB Networks National Safety Challenge only. ESB Networks does not own or endorse these products or designs.

    Meet the National Safety Challenge Finalists
    This week, James Taylor speaks to two of the four second-level national finalists in the ESB Networks National Safety Challenge

    School No. 1: Athlone Community College

    Students: Irene Finnerty, Aoibhe Lennon and Aoife O’Neill.

    Year: Transition year.

    Teacher: Martina Roache.

    Idea: Smart Electric Fence.

    Irene Finnerty, Aoibhe Lennon, Aoife O’Neill are transition year students in Athlone Community College. They have designed “Smart Electric Fence”, a device that detects when an animal is trapped in the electric wire and cuts the electricity to the wire before it kills the animal.

    “Smart Electric Fence is a device that detects and disables an electric fence should an animal become entangled in it. Once the fence has been disabled, an SMS message is then sent to the farmer to notify them that their fence has been disabled,” they said.

    “We designed a voltage divider using resistors to drop the output voltage from 6,000 volts to 2.5 volts to allow it to be read by an Arduino (mini-computer). We then wrote the code for the Arduino to monitor the fence in normal operating mode and engage an electromagnet to cut the power to the fence if the voltage dropped by the predetermined amount, for more than 30 seconds.

    “The device then sends an SMS to the farmer notifying him/her that the fence has been disabled.

    “We coded our device so that it sends an SMS message to the farmer’s phone. We wired the product ourselves with the help of our teacher, Martina Roache,” the girls explained.

    “Safety is an important concern and all work has been reviewed by a qualified electrician to ensure it is safe,” they added.

    Inspiration

    Irene comes from a farming background and has seen that animal entanglement involving electric fences is a serious problem for farmers. “I have seen first-hand that a lot of my Dad’s lambs have been killed in electric netting and many other farms in the locality suffer from this problem. Our project would be a great investment for farmers and could potentially save the farmer a lot financially,” she said.

    The device is not limited to farmers. It can be used by any electric fence user, such as a wildlife sanctuary, and will protect a wide variety of animals. It is not limited to lambs, according to Irene.

    What it would mean to win

    “To win the ESB Networks National Safety Challenge would mean a huge amount to us. Our hope is that our project would improve animal welfare on farms all over the country and reduce farmer stress and financial loss. We hope that we can inspire other ladies to get involved in farming. We learned a huge amount as part of completing our project. It would be the icing on the cake to win. It would mean that all our hard work and dedication to the project would have paid off,” they said.

    Future plans

    Aoife, Irene and Aoibhe have big plans to take their project to the next level. “We hope to commercialise the product and add GPS technology to the device so that the farmer can locate where the fence has been disabled and where the animal has become entangled,” they said.

    Emily Mangan and Emma Doyle.

    School No. 2: Ashbourne Community School

    Students: Emily Mangan and Emma Doyle.

    Year: Transition year.

    Teacher: Joe Gibney.

    Idea: Safety board game.

    Emily Mangan and Emma Doyle are transition year students in Ashbourne Community School. They have designed a board game that is aimed at educating children about the dangers present on farms.

    “It’s a board game that kids can play and adults too, if they want to. There are general knowledge questions and safety questions and the objective is to get around the board as quickly as possible,” they said.

    “You roll the dice and whoever gets the highest rolls first. If you land on a blue square, you have to answer a general-knowledge question or on a red square you answer a safety question. If you get the answer correct, you stay in the new position. If you answer incorrectly, you have to move back to your original position before rolling the dice.

    “There are also squares with a question mark that have chance questions. If you happen to land on one of these squares, you will end up either moving forward two squares or have to go to hospital. If you end up in hospital you have to roll a three or five on the dice. Otherwise, you will remain there for two full turns,” the girls explained.

    “The person who moves around the board first wins, but you can go round a greater number of times to increase the difficulty,” they said.

    “The board game is aimed at children between five and 11 years but anyone can play to learn more about safety. The aim is to raise awareness of farm safety and to educate people about the dangers on a farms.”

    Inspiration

    “We both felt that there weren’t many safety ideas out there for children to keep them safe on the farm so we decided to pursue our idea and do something for younger people. Children, by their very nature, are impressionable. We feel that if we can teach them about the dangers on farms from a young age, then it will stay with them into their adult years,” they explained. “We are both very passionate about farm safety as we have personal experiences of people being injured on the farm. We want to teach children to be safe on the farm,” they added.

    What it would mean to win

    Both girls were clear answering this question: “It would mean so much for us to win the ESB Networks National Safety Challenge because we are both so passionate about safety and young people and it’s just so important to stay safe on farms because they are so dangerous.”

    Future plans

    Both Emily and Emma believe that there is great scope to roll out their concept. “If a class was going on a school trip to a farm, if the teacher showed them a presentation on farm safety they could then let them play the board game to reinforce their learning. There is also the potential to develop the game into a user-friendly app so that people can play in school or at home.”

    DISCLAIMER: The products and designs listed were judged and awarded prizes for the purpose of the ESB Networks National Safety Challenge only. ESB Networks does not own or endorse these products or designs.