ESB Networks National Safety Challenge winners announced
Jack Nagle and Paul Donegan were crowned this year’s winners of the ESB Networks National Safety Challenge. James Taylor reports.

Secondary level winner

Jack Nagle is a fifth-year agricultural science student in Killorglin Community School, Co Kerry. Jack came up with and developed the concept of Tractor Safe Lock.

Tractor Safe Lock

Tractor Safe Lock is a device that automatically engages the handbrake of a tractor when the operator exits the tractor. It is applied when the tractor is in neutral and there is no weight present on the weight sensor in the seat. The handbrake is automatically applied by a pneumatic actuator that engages the handbrake.

Jack has put a huge amount of work into developing his concept. “From all of my research and knowledge, there is no other product on the market or fitted to tractors to stop the tractor from rolling while the engine is running. I feel that this is a growing problem all over the world as tractors are modernising each and every year. ‘‘The device will lift the handbrake safely, stopping the tractor from rolling. The lock is a unique device that will fit each and every tractor even if the tractor is very old. It will stop the tractor from rolling to help save lives all over the world,’’ he said.

Jack has big plans for Tractor Safe Lock. “According to the HSA, 27% of deaths were due to tractor-related accidents in 2016. My aim is to turn these figures around and install my unique lock system on all tractors. I feel very strongly about this as too many lives are lost due to this factor. We only hear about the deaths that occur from people being crushed under tractors. We never hear about all the injuries and near-escapes people have from rolling tractors,” he said.

Jack has also started work on developing a retro-fit kit that would allow the device to be fitted into older vehicles.

In terms of the future, Jack has a clear plan in place to take his concept to the next level. “I aim to take my device to production and have a TAMS grant set up for the device for farmers to have fitted in their vehicles.”

Inspiration

Jack explained where his idea originated from. “I come from a farming background and I came up with my idea when my grandfather had an accident at home on the farm. One day, he got off his tractor and forgot to engage the handbrake. The tractor rolled back on top of him and he got trapped under the back wheel. Luckily, a neighbour heard him call and he survived,” he said.

Third level winner

Paul Donegan is a student in IT Tralee, Co Kerry. Paul developed PTO- SENSE.

PTO-SENSE

Paul’s concept is called PTO-SENSE, which is a human detection system in the PTO trap zone. There are two zoned areas:

  • Zone one (orange zone): When an operator enters, the system activates a sound and visual alarm alerting the operator that they are in danger and must evacuate.
  • Zone two (red zone): When an operator enters, the system will deactivate the PTO shaft from turning by means of an electromagnetic clutch. To restart the system safely again, the operator must activate a reset button located on the dash inside the tractor cab.
  • Inspiration

    “I’ve worked in the industry with machines for 25 years. Coming from a farming background, I have seen all the dangers of operating agricultural machinery.

    ‘‘Everybody knows someone who has been involved in a PTO-related accident and, unfortunately, this has been all too frequent over the years. Humans are risk-takers by nature,” Paul said.

    “Highlighting safety in all aspects of industry, especially agriculture, is always a priority.

    ‘‘It is an honour for me personally to have won this award and I would like to thank the ESB Networks and the Irish Farmers Journal for giving me this opportunity.”

    “Having a family member involved in a PTO accident incentivised the idea of having this system, along with proper PTO guarding in accordance with Health and Safety Authority guidelines,” he said.

    Paul has been involved in safety since 1993 and, in 2008, received a higher diploma in occupational health and safety from University College Cork. Paul also recently qualified with a first-class honours degree in agricultural engineering from IT Tralee.

    Submit your innovative idea to win up to €1,000

    In partnership with ESB Networks, we are now launching year two of the ESB Networks National Safety Challenge. Have you got an idea on how to make the agricultural industry safer? Submit your innovative idea for a chance to win up to €1,000 in vouchers, with winning concepts being featured in the Irish Farmers Journal. Send your entries by 16 November 2018.

    For more information on how to enter and for terms and conditions, visit www.esbnetworks.ie/education.

    The ESB Networks National Safety Challenge is proudly supported by Safe Family Farms, a joint initiative between ESB Networks and the Irish Farmers Journal, to raise awareness and make farms a safer place for all.

    We would like to thank all those who entered the competition and would like to encourage you to enter the competition this year to help make our farms a safer place for all.

    Tax benefits of investing in health and safety
    There are a number of ways a farmer can make a farm safer while also benefiting from paying less tax

    There are plenty of ways to invest on your farm to try reduce your annual tax bill. But have you ever considered investing in safety measures that also save on your tax bill? We look at just some of the options available to farmers that can reduce the tax bill.

    Proactively investing in health and safety can help lower the number of fatalities, injuries, and illnesses on farms. It can boost a farm’s bottom line through savings in the tax bill while also improving productivity and farm safety.

    Invest in keeping children safe

    Adults have a huge responsibility to make sure that the risks posed to children on a farm are assessed and controls put in place to prevent death and injury.

  • To eliminate the risk of drowning, all open water tanks, wells and slurry tanks should be fenced off. The cost of fencing can be written off against tax.
  • Invest in child passenger seats with safety belts – children between the ages of seven and 16 may ride on a tractor provided the tractor is fitted with a properly designed and fitted passenger seat (with seatbelt) inside a safety cab or frame. The cost of child seats can be written off against tax.
  • Invest in a safe supply of electricity

    Risks from electrocution can be reduced or eliminated by investing. Any investment in infrastructure can be written off against a farm’s tax bill.

  • The fuse board should be regularly inspected by a competent electrician. The cost of service can be expensed.
  • Regularly check for and replace immediately any frayed and damaged cables around the farmyard. Place leads and cables in positions where they will be safe from damage. The cost of maintenance can be written off against tax.
  • Replace any domestic-type sockets, plugs or switches in farm buildings with the correct specification. This cost can be written off against tax.
  • Invest in a generator

    A portable generator is a useful farm investment and its cost can be written off against tax. If investing, it should have industrial-type sockets located on the generator frame for connection.

  • Generators supplying permanent wired installations should have mechanically interlocked switching facilities between ESB and generator supplies. The switch should be clearly marked to show the ESB generator on and off positions.
  • ESB Networks requires notification when a standby generator is to be installed on a farm.
  • Invest in farm fences

    Fences help prevent livestock from entering public places such as roads, which could cause an accident. Any investment in fencing is allowed against farm expenses.

  • Don’t run fences parallel to power lines because dangerous induced voltages might result.
  • Keep fence earth a minimum of 10m from main installation earth.
  • Never electrify barbed wire.
  • Maintain safe clearances from overhead wires.
  • Invest in safe shed doors

    Large doors which open on hinges can be a hazard on farms, especially if there are high winds. Replace hanging doors with roller-type doors. Any cost can be expensed and help reduce a farm’s tax bill.

    Invest in a cattle crush

    A well-built and functional cattle crush can help improve farm safety. The cost of a cattle crush can be written off against a farm’s tax bill.

    Other investments that will help make farmyards safer and can reduce a farm’s tax bill:

  • Avoid slips and trips by keeping the farmyard and farm buildings tidy at all times.
  • Invest in adequate lighting in the farmyard and buildings.
  • Put a vermin control programme in place on your farm.
  • Provide suitable washing and toilet facilities on your farm.
    Environment: slurry agitation safety
    As farmers gear up for slurry spreading, it is important to take all the necessary precautions to avoid accidents

    Over the coming weeks the focus will start turning to slurry spreading. Weather conditions and land trafficability at the moment are ideal and the hope is this trend will continue into the open period. Preparation for slurry spreading can be a dangerous task and farmers need to be fully alert to the dangers.

    In the Machinery section, slurry safety is covered in detail. One of the highest risk periods when working with slurry is agitating. There are a number of toxic gases that can be released during the agitation process such as hydrogen sulphide, ammonia, methane and carbon dioxide. We all need to be aware of the dangers and take precautions to avoid encounters with these poisonous gases. Slurry contractors also need to be made aware of the dangers. The Health and Safety Authority (HSA) has outlined a number of steps that should be taken every time you agitate. The top 10 are:

  • Evacuate and ventilate before you agitate.
  • Never agitate slurry in still air conditions.
  • Move all animals out of the shed before starting.
  • At least two people should be present at all times.
  • Keep children and elderly persons away from the area when agitating.
  • Open all doors and outlets to provide a draught.
  • Never stand over slats or near tank access points when agitation is in progress.
  • Avoid vigorous agitation in confined spaces.
  • Do not allow slurry to rise within 300mm of the slats or tank covers.
  • Keep all people away from the agitation point for 30 minutes after starting agitation.
  • Drowning is another slurry danger. According to the HSA it is the most common cause of death involving slurry. We all need to make sure manholes are covered securely and children are kept away when working with slurry. Scrape holes on outdoor lagoons should be adequately protected. Open slurry tanks should be protected by an unclimbable fence or wall at least 1.8 metres high, with locked gates. Covered or slatted tanks require access manholes that children cannot open easily. Fit a safety grid below the manhole to give secondary protection.

    What can we change in 2019 to make our farm safer?
    Peter Varley talks to senior inspector with the Health and Safety Authority about what every farmer's mindset needs to be to avoid accidents happening.

    Pat Griffin is the senior inspector with the Health and Safety Authority (HSA). He has seen it all when it comes to farm-related accidents. Pat shared some very good advice with the Irish Farmers Journal based on his experiences in the HSA.

    Pat believes that with some small changes to the everyday routine, farmers can make a big difference where safety is concerned. “When it comes to farm-related accidents, we always hear about the dreadful fatalities in the press. What we don’t hear about is the 3,000 non-fatal accidents that happen on farms annually,” Pat said. “These accidents are non-fatal but they can be very serious and often life-changing both for the individual and the extended family. Sadly, there are farmers confined to wheelchairs for life or who have suffered loss of limbs, due to these life changing accidents.”

    Pat added that other serious accidents have seen farmers unable to work for up to 100 days and the cost implications are huge. He believes one of the main causes of many of these accidents is simply from rushing around because adequate time is not given to planning out the working day.

    Advice

    Pat says 2019 should be the year that the circumstances which often lead to these serious accidents are changed for good.

    “This is where planning comes in. Consider the coming day’s work, preferably the night before or at least early in the morning. Identify the critical work that must to be done. Don’t put this critical necessary work on the long finger.

    "You don’t want to be in a situation where you are running around at the end of the day trying to complete it,” he said.

    “Also, during this planning you should identify work where you may need an extra pair of hands to help out. It might be a case of asking a neighbour or someone competent to help for the two-person task,” said Pat.

    “If you are struggling long-term to get all the work done in the day maybe it’s time to look at getting more regular labour for the farm, even if it’s on a part-time basis.”

    Pat said another area that is often forgotten but is critically important for a farmer’s well-being is “investing in yourself”.

    He said this is important because you are the most important asset to the farm.

    Many farmers have in recent years invested significantly in the farm whether it’s in tractors, machinery, buildings or livestock, but fail to invest anything in themselves.

    “Too many farmers have threadbare boots and loose, often torn clothing with a general reluctance to buy better gear. Small investment in good clothing is not just for comfort – it could save your life,” Pat said.

    “Every farmer should have boots and wellingtons with good grips and steels toecaps and soles. Loose clothing is not suitable for a farm because you will be far more prone to getting caught in moving machinery,” he said.

    He said next year should be the year farmers look after their general health too.

    “Is there any opportunity to get involved in something outside farming? Could you do a computer course, go swimming, play cards, anything to get away from the farm for a couple of hours,” he said.

    This will help you to recharge and unwind from the stress of the farm for a few hours every week and may give you a different perspective when you return.

    Code of practice

    According to Pat, a review of the code of practice must be done in 2019.

    “Why not review your risk assessment early in 2019 before the farm gets really busy,” he suggested.

    “Maybe if there are young people working on the farm they could be involved in this review.”

    Machinery is one area that needs particular attention when carrying out this review.

    “Tractors are the biggest killer, with 64 people killed as a direct consequence of a tractor or other vehicles such as quads and teleporters in the last 10 years, so these really need your full attention,” said Pat.

    “In a lot of cases the tractor rolls from its parked position and traps the operator or passer-by,” he said.

    The whole mindset around tractors needs to change, according to Pat.

    He believes essential checks need to be carried out daily – fuel level, mirrors, brakes, lights, windows, cab floor, etc.

    By doing these checks before you take off, you can avoid delays further down the road if something goes wrong. By being organised you are less likely to be rushing which has a direct correlation with a possible accident.

    Pat also suggested that farmers should install a hands-free kit in their tractor so they do not have to hold the phone to their ear.

    He said it makes tractor operation much safer. At the end of the working day, the tractor should be reverse-parked into its parking spot, avoiding slopes.

    The idea here is when visibility is poor in the morning you will have a much clearer view driving forward rather than reversing out of the parking position.

    Clearly, if someone follows you out to tell you something it will be far safer if you are not reversing the tractor with half-misted windows.

    He also suggests if the parking break or service break is poor they must be fixed as soon as possible and wheels chocked in the short term until they are fixed properly.

    When it comes to PTOs, Pat threw out an interesting statistic: “Inspections have found that up to 30% of PTOs on farms have defective PTO guarding. With an unguarded or poorly guarded PTO you are running a significant risk of a serious entanglement or loss of life. Where there is a properly fitted complete guard in place the risk is reduced to zer0 – it is one of the only elements in farm safety where our actions can reduce a safety risk to zero,” he pointed out.

    Calving facilities also need to be looked at in January, Pat warned.

    “Every farmer calving cows need good facilities and if you are feeding or tagging a calf there needs to be a physical barrier between you and the cows,” he concluded.

    The latest figures from the National Farm Survey shows a significant jump in non-fatal injuries from dealing with livestock, with being kicked, crushed or butted being the most common source of injury. Farmers should design and lay out their calving and livestock facilities to minimise direct contact with the livestock.

    Christmas Safety Tips – Arthur Byrne, public safety Manager with ESB networks

  • Only use electrical equipment, including Christmas lights that are in good condition.
  • Switch off all electrical appliances, including Christmas lights and phone chargers, last thing at night and when leaving the house.
  • Always unwind extension cords completely to avoid overheating and don’t overload sockets with adaptors or extension blocks.
  • Electricity wires are always live; never approach.
  • If you see fallen wires, keep clear and phone ESB Networks immediately on 1850 372 999/021 238 2410.